Thursday, October 31, 2019
Potential reviews on peer-reviewed journal articles related to the Literature review
Potential reviews on peer-reviewed journal articles related to the dimension of international entrepreneurship - Literature review Example However international entrepreneurial efforts to gain hold of significant opportunities are disturbed by certain factors limiting accessibility of the international entrepreneur to such opportunity zones. The paper relating to the above fact tends to reflect on the importance of opportunities and how the paradigm of accessibility enhances the value addition to the opportunity exploration activities of the international entrepreneur. International Entrepreneurship Baker, Gedajlovic and Lubatkin (2005) and Giamartino, McDougall and Bird (1993) observe that the concept of international entrepreneurship gains potential in the amalgamation of two distinct sets of studies relating to the domain of ââ¬ËInternational Businessââ¬â¢ and ââ¬ËBusiness Entrepreneurshipââ¬â¢. The main focus of the International Entrepreneur like the Regional or Local Entrepreneur lies in investigating, evaluating and thereby optimally exploiting the emergence of new opportunities in the global landscap e. The international entrepreneur having gained sight of new opportunities relating to the specific or diversified business domain in the international arena tends to evaluate the accessibility parameters to the same. Thus business decisions are framed not only in terms of the opportunities sighted but also in the process of gaining optimal benefits related to such. Henceforth a successful entrepreneur not only endeavours to locate significant opportunities but also tries to evaluate the institutional and infrastructural support pertaining to the different international regions (Baker, Gedajlovic and Lubatkin, 2005, p.492, 496; Giamartino, McDougall and Bird, 1993, p.39). Plattner (2005) and Peterson (1988) remarks that the dimension of international entrepreneurship gains dominance in the light of globalisation. The emergence of globalization has led to the growth of enhanced cooperation pertaining to transnational boundaries thereby helping in the mutual growth of different nation s. No nation in this globalized climate tends to operate in an isolated mode. Thus solutions to entrepreneurial and other issues are sought from amongst the cooperation and support rendered in terms of infrastructures, policies and opportunities by other global nations that work to form a mutual association like Commonwealth Nations (Plattner, 2005, p.510; Peterson, 1988, p.7). Probing for International Opportunities Czinkota et al (2011) highlights that international companies to become successful in the globalised scale are required to conduct an effective probe to the level of changes occurring in the external environment pertaining to different international regions. The international entrepreneurs to succeed in the highly competitive and changing global business environment are required to understand the pattern and level of alterations happening and thereby effectively adapt to such changes. Organisational managers are thus required to reorganise and restructure the business c oncerns to gain ease of access to potential opportunities and resources in the international business arena (Czinkota et al, 2011, p.25). The international entrepreneur in terms of Czinkota et al (2011) and Secor (2007) is not required to evaluate the characteristics or features of diverse international zones ranging across different geographies in a separate fashion. Rather the entrepreneur
Tuesday, October 29, 2019
Cost estimating Research Paper Example | Topics and Well Written Essays - 2000 words
Cost estimating - Research Paper Example The purpose orientation of each type of the estimate with reference to the advantages each type provides to the various parties of a construction project has also been discussed. Introduction The process of predicting the total costs of materials, labor, capital and professional fees required to construct a proposed project is called as cost estimating. The estimate is based on an approximation of the probable cost of the materials, labor and other services required for the construction of a project and it can never be said to be hundred percent accurate and varies with the fluctuating prices of the construction materials and services. The accuracy of cost estimation is of vital importance of the success of a project for the owner as well as the contractor. Estimates are important for developing the feasibility of the projects and the ownerââ¬â¢s decision to carry out the project depends upon the preliminary estimates. Accurately estimating the construction costs lies at the heart of a construction companyââ¬â¢s success. There may be two scenarios; too low estimate can win bids to the construction company but results I ultimate loss of money to the construction company. On the other hand if the estimates are too high, the chances of getting the work are very less. A good estimate is the one which also incorporates the costs which are not apparent but are likely to occur during the course of completion of the project. Such predictive expertise is the distinguishing characteristics of a good estimator. The main objective of cost estimating is cost control which is very important in construction industry because inappropriate cost control results in the over-budgeting of the project which can ultimately result in the bankruptcy of the construction company. Over the years the methodology adopted for cost estimating has changed and new techniques have evolved. The evolution of the current methodologies and techniques employed in cost estimating is discussed in the following paragraphs. History and Evolution of Cost Estimating The history of construction dates back to the early days of civilization and as other construction techniques and methodologies have evolved over the years cost estimating has also developed with the advent of new technologies and computation devices. The history of cost estimating and cost control dates back to the ancient Greek times and the Greek architects were also concerned about cost control in building their structures and sculptures (Jenkins, 2006). The construction industry has undergone rapid changes over the last 200 years with the technological development. The construction in the medieval ages was not very cost effective and very primitive methods of cost estimation were used with no proper planning resulting in project costs beyond the initial estimates. In the estimates made during those days the indirect costs were never taken into account with only the apparent costs of material and labor calculate d on simple cost per unit quantity basis. The estimates were usually made by the construction contractors and the client never relied on any type of estimates while there was no concept of the role of consultants in construction projects. With the industrial progress the importance of cost estimating increased as the investors were more concerned about the return they were getting on the invested capital. With the industrial revolution the importance of economical use of resources increased resulting in the birth of cost
Sunday, October 27, 2019
Discount stores and the difference between variety stores
Discount stores and the difference between variety stores Aà discount storeà is a type ofà store, which sells products atà pricesà lower than those asked by most of the retail outlets. Most of the discount department stores offer a wide variety of products; other stores specialize in merchandise such as electronic equipment, or electrical appliances.à Discount stores are not a type ofà variety stores, which sell goods at a single price-point or may be multiples thereof. Discount stores are different from variety stores in that they do sell many name-brand products because of its wide price range of the items offered. Discount stores are very popular in theà United Statesà than any other countries. In the beginning, number of retail establishments in the U.S. started pursuing a very high-volume, low-profit-margin strategy designed to entice price-conscious consumers. Currentlyà Wal-Mart, the largest retailer in the world, operates more than 1,300 discount stores in the U.S.à Wal-Marts top competitors are target and K-mart. Porter states that The root of any problem lies in lack of distinguishing between strategy and operation effectiveness The race for productivity, quality and speed has resulted in management tools and techniques, TQM benchmarking, time-based competition, outsourcing, reengineering as well as change management.à In any organization, strategic management is the key to success. There are many theories based on the assumption that without a valid strategy and planning, its difficult for any industry to survive irrespective of the size it have. It is very necessary to understand here that all of the major corporate organizations have finally established themselves, thanks to superior planning of strategies and its implementation. Retail Industry: The retail industry is becoming a news everywhere with not only the traditional industries incrementing their outlets but some major corporate industries also entering into this industry like Fresh @ Reliance of Relianceà Industries and more of Aditya Birla Group in India. Strategic decisions are the decisions that are aimed at differentiating the organization from its competitors in any way that is sustainable and profitable in the future. Porter strongly advocates in the theory that that decisions in business can be simply classified as strategic if they involve some of the innovation and difference that resulted in sustainable advantage.à According to Patrick Hayden about the retailing industry, it adopted the style of discount retailing on its merchandise after the World War 2. It is learnt that discounting in retail was not any strategy at the time Kmart, Target and Wal-Mart first started their business.à Wal mart: Wal mart is known as the giant in retail industry. It has survived for very long and is still a huge enterprise in the world which use to deal with almost every product, apparel, etc.Sam Walton, started a company and with time became leader in discount retailing. It is largest company in the history of world.à Wal-Mart executives continue to follow many of the philosophies that Sams legacy left behind, while simultaneously keeping one step ahead of the ever-changing technology and methods of todays fast-paced business environment Wal-Mart became successful because of its good Strategy as well as good Strategy Implementation. In 1962, Sam Walton opened the first Wal-Mart store in Rogers, Arkansas. At that time, no one could have predicted the enormous success of Wal mart. Sam Waltons talent and discount retailing made Wal-Mart the worlds largest retailer, as well as, the worlds best retailer in sales. Philosophy for a successful company not only sound strategic management decisions are required, but also innovative implementation of those strategic decisions is necessary. Wal-mart business model: It offers cheap prices than its competitors and differ with them in frugal culture, no regional offices pleasant environment to work. Lots of visits are made by the management and the point to be noted is there are no rehearsals before any meeting and meeting are scheduled mostly on Saturday. In every organization, human resource is the key for its development and in Wal-Mart efficient management of its sources is done. Wal-Mart terms its employees as associates. Compensation for managers are linked to the profit of store operated by them, within promotions, compensation offered to associates depends on companys profits they make and they are also offered some incentives on their performances. Wal-Marts workforce is not unionized and the company takes all the measures and advantages for their benefits. They provide their workforce with training on related issues. Technology plays vital role in development of the organization Wal-Mart is well equipped with technological innovations like store performance tracking, POS, real time marketà research, satellite system UPC. Wal-Mart followed procurement measures like hard-nosed negotiations, partnerships with some of the vendors, planning packets, centralized and simplified buying, etc. helps at large the cause of which provides the goods services on cheap prices to the customers. The margin of profit for Wal-Mart was very high, the factors are their inboundà logisticsà with frequent replenishment, highly technology driven business model, pick to flight, EDI, hub and spoke system. The strategy of operation by wal mart is innovative and highly creative with big stores in small towns, as they got monopoly in the market at comparatively low rental costs, concentric and efficient expansion, based on local prices, merchandising in their brand name, private labels of the area, store within store, much little space for inventory, etc. In relation to marketing and sales, merchandising was tailored from locals ,they spent less on advertising and the prices were fixed low and it uniquely depends on the store manager and he was the one who fixed the latitude of pricing. If we combine all the above factors together, the margin of profits was increased through bulk sales and further which also boosted the confidence of the customers by providing them various services like point of sale information system which was a new technology driven and the most unique everyday low prices. Strategies used : Wal-Mart made strategic and tactic attempts in its formulation or procedure to dominate the retail market where it is having its presence, experiencing growth by expansion in the US. Internationally, wal mart created widespread name recognition and it focused on high customer satisfaction in relation to its brand name and branched itself by doing mergers and acquisions to new profitable new sectors of retailing. The strategies called Generic strategies consisting of Focus Strategy, where focusing to the niche market is the main objective, the Differentiation Strategy where product differentiation is done and finally the overall cost leadership are adopted by the retail company wal-mart. Any organizations thrive hard to become successful for which it mostly needs to have better resources and superior capabilities. Wal-Mart retail company operates on low price strategy where prices are low and operated as every day low prices (EDLP) which builds efficient trust among the customers. The strategy follows purchasing the product at lower prices and selling the product to customer at much lower prices, price cutting is done as far as possible and increases its profit by increasing the number of sales. Discount retailing strategy by Wal-mart Price spin: According to Porter, operational effectiveness of the strategy and efficiency are the basic key elements for the success of any organization. A company can easily outperform its competitors in the market with its superior management real efficient control hence creating a difference from the others(its competitors) which eventually results into enticing customers. Porter defines operational effectiveness in strategy as performance of similar kind of activities as its rivals but difference in its betterment than them Wal-Mart is an expert in changing and manipulating perceptions. It is actually termed that low price in retailing is not the strategy of Wal-Mart but still the advertisement manipulates the perceptions of the customer by making them think and perceive that its prices are in actual lower than others ( its competitors )price using price spin. Wal-Mart by manipulating makes the consumer stick and addicted coming to its retail store making them convinced that the prices are actually lower than in other stores (its competitors) by selling itself cheaper by advertising that we have lower prices than anyone else and placing a opening price point. The opening price point is the lowest price in the store which is kept at high visibility which makes consumer believes that the products in this store are really cheaper. The SWOT analysis of the retail company Wal-Mart clearly reveals that it is the most powerful retail brand, has reputation for money, value, commitment it provides a wide range of products. It is growing incremnetly at a brisk pace along with expanding its horizon to other parts of the world through various acquisition and merger.à Sustainability at the top place is a very important job that makes the managers strive hard to frame the policies, future intentuions and strategy to compete confidently with its rivals in the market. Imitation, Substitution and Hold-up are some of the threats to any organization in the retail industry.à Imitation increments profits by incrementing the supply. But imitation mostly puts reputation and relationship at stake. The report by James Hall states that Wal-Mart is planning to open some convenience stores as Tesco its competitor has already started and operating in US now known as Fresh Easy Neighborhood Markets.à Such tactics and strategies will create mixed and variable responses among the consumers while demolishing the reputation of the leader in the market. Substitution is the strategy that reduces the demand for what any firm uniquely provides by shifting its demand elsewhere due to changes and alterations in technology. The threats in the case of substitution can be subtle unexpected like we can say diminishing expenses through video conferencing and some other means instead of air flights to be made for long distance meetings with the managers of other stores, etc. Therefore, substitution is a very effective way of attacking dominant and strong rivals in the market. Substitution offers various mixed responses after identifying and understanding the market threats. The organization should fight hard to the threat can go for merging with them, and also can go for switching to different options and alternatives of substitution to be in the market. Hold-up basically diverts the value to customers, its suppliers or complementary partners who have some bargaining leverage or abilities which results in very tough negotiations, contractual agreements as well as can be vertical integration. Wal-Mart is expanding its boundaries by way of acquisition and mergers also. Thus Wal-Mart retail company with such a vast and huge network of stores and alliances as compared its competitors ASDA, Target and many other stores is very well protected enough to sustain and continue its top position in the retail industry.
Friday, October 25, 2019
The Catcher in the Rye :: essays papers
The Catcher in the Rye In The Catcher in the Rye, Holden views the world as an evil and corrupt place where there is no peace. This perception of the world is also shared by many individuals of todayââ¬â¢s society. In their mental scope, a gun is needed to change a personââ¬â¢s views. Holden also possesses this view, but is not drawn in to this extreme. Gradually he comes to the realization that he is powerless to change this corruption. It takes most of the book before Holden begins to realize that he is helpless to stop this corruption. Finally, he realizes that not only is there nothing that he can do, but there is nowhere he can go to hide from it. Holden takes awhile to comprehend these concepts. One good example is when Holden is delivering the note to his sister. He encounters a "*censored*-you" written on the wall. Holden careful rubs this off with his hand so as to protect the innocent children from reading it. Later on he finds "*censored*-you" scratched into the surface with a knife. He discovers that he can't efface this one. Even in the timeless peace of the Egyptian tomb room at the museum there is an un-erasable "*censored*-you." This incident is the beginning of Holden's realization that his dreams are infeasible. This example relates to society today. In the high school massacre, where two kids took matters in their own hands by using semiautomatic weapons, thinking that they can change corrupti on by using force. This narrow stubbornness led to their death. They did not eliminate corruption and discrimination, but elevated the intensity in which it was based. Holden did not go to this extreme, but he realized that there is nothing that can be done to reverse this so called corruption of the world. He sees that trying to stop evil and corruption only makes it worse, it has to be played out until it collapses on itself. ââ¬Å"All the kids kept trying to grab for the gold ring, and so was old Phoebe, and I was sort of afraid she'd fall off the goddam horse, but I didn't say anything or do anything. The thing with kids is, if they want to grab for the gold ring, you have to let them do it, and not say anything.
Thursday, October 24, 2019
Mentoring to Retain Nursing Staff
The purpose of the study aims to investigate the results of the education-based preceptor program of a community hospital intended to address the declining retention rate of nursing staff in the hospital. The implementation of the program is supported by the perceptions of newly graduated nurses that they still need mentoring even after undergoing orientation. Retention rate should increase through the program. The study employed convenience sampling by considering as respondents, the 40 newly graduated nurses of the community hospital. The research design is a combination of qualitative and quantitative approaches. Data collection is through a survey guided by a questionnaire made up of closed and open ended questions and visual analogue scales. To ensure validity, all the respondents were informed about how the visual analogue scales work. Reliability was achieved by using standard visual analogue scales and variables supported by literature. Results showed that after undergoing the program, there was an increase in retention rate by 29 percent and a decrease in vacancy rate by 9.5 percent. The primary strength of the study is the combination of qualitative and quantitative approaches to derive rich data. Its major weakness is the use of convenience sampling, which means that the results reflect the situation of the respondents but this may not be subject to generalizations. Masny, A., Ropka, M., Peterson, C., Fetzer, D., & Daly, M. (2008). Mentoring nurses in familial cancer risk assessment and counseling: Lessons learned from a formative evaluation. Journal of Genetic Counseling, 17(2), 196-207. The study sought to explore the mentoring of nurses to take on the counselling of individuals wanting to learn information on cancer risk in the community. The need to train nurses for this work is because of the rise in community-based activities of the health care institution. The research looked into the results of the 5-day training of nurses on assessment and counseling of cancer risk together with long-distance mentorship to facilitate continuing skills development. Initially, selection of the respondents applied convenience sampling by considering the nurses who completed the training as respondents. The 40 nurses were then randomly assigned to their counterpart in the long-distance mentoring and the scheduling of the mentorship as either immediate or delayed. The study employed the quantitative approach. The data collection instrument is a formative sampling that covers the various aspects of the program. Reliability is ensured by using an instrument already tested by previous studies. Results showed appreciation for mentoring with improved efficacy after 6 months and continuation of the mentoring program to support continuous community-based work. The main strengths of the study are the long period of data gathering that ensured observation of results and use of formative evaluation, which is an accepted measurement tool. The weakness is the focus on quantitative data that could have provided insights from the perspectives of the nurses. Latham, C., Hogan, M., & Ringl, K. (2008). Nurses supporting nurses creating a mentoring program for staff nurses to improve the workforce environment. Nursing Administration Quarterly, 32(1), 27ââ¬â39. The study sought to determine the impact of mentoring in improving work environment of nurses and patient outcomes based on the underlying recognition that a good work environment supports nursing staff retention. Through a mentoring program, workplace issues such as lack of communication and collaboration are addressed. The mentoring relationship involves a 3-year partnership involving the staff of two hospitals. Research participants were determined through purposive sampling by seeking out the nurses engaged in the mentoring programs of the two hospitals. The research approach is qualitative by considering observations of results and outcomes and comparing these with previous base data. Data collection method is observation and document analysis to support the comparative study. Validity is achieved by considering variables that determine the expected outcomes. Results showed that the mentoring program developed mutual respect and reinforced the support culture in both hospitals. This means higher retention rate. The strength of the study is the consideration of data on long-term results and focus on outcomes. The weakness of the study is reliability since observation data could vary when replicated. Wagner, L., Seymour, M. (2007). A model of caring mentorship for nursing. Journal of Nurses in Staff Development, 23(5), 201-211. The study sought to investigate the relationship between mentoring and the personal and professional growth of nurses. This is based on the recognition that health levels of personal and professional growth of nurses supports higher rates of retention. The paper reports on the results of a mentoring program conducted in the form of a workshop involving student nurses and professional nurses. Participants were selected through convenience sampling depending on the nursing students and nurses that signed up for the seminar. The study employed the qualitative approach as a research design because the intention is to derive accounts of the experiences of the mentoring seminar participants. The data collection instrument is focus group interview and individual interviews. Reliability is achieved by taking the personal accounts of the participants and validity is ensured by using questions intended to draw the experiences of the participants on the aspects of personal and professional growth with implications on retention. Results showed that personal and professional growth occurred for both student nurses and practicing nurses. This supports higher entry and retention rate of nurses. The strength of the study is the derivation of rich and in-depth data to support conclusions while the weakness of the study is the short period of data collection that limited data collected on outcomes. à à à à Ã
Wednesday, October 23, 2019
Revolutionizing the Worldââ¬â¢s Top Corporations ââ¬ÅSIX SIGMAââ¬Â Essay
OBJECTIVE This term paper is designed as a part of the curriculum. It helped me to tap into the power of the Six Sigma movement thatââ¬â¢s transforming some of theà worldââ¬â¢s most successful companies. Six Sigma initiatives have tallied billions of dollars in savings, dramatic increases in speed, strong new customer relationshipsââ¬âin short, remarkable results and rave reviews. SIX SIGMA Six Sigma is now according to many business development and quality improvement experts, the most popular management methodology in history. Six Sigma is certainly a very big industry in its own right, and Six Sigma is now an enormous ââ¬Ëbrandââ¬â¢ in the world of corporate development. Six Sigma began in 1986 as a statistically-based method to reduce variation in electronic manufacturing processes in Motorola Inc in the USA. Today, around twenty years on, Six Sigma is used as an all-encompassing business performance methodology, all over the world, in organizations as diverse as local government departments, prisons, hospitals, the armed forces, banks, and multi-nationals corporations. While Six Sigma implementation continues apace in many of the worldââ¬â¢s largest corporations, many organizations and suppliers in the consulting and training communities have also seized on the Six Sigma concept, to package and provide all sorts of Six Sigma ââ¬Ëbrandedââ¬â¢ training products and consultancy and services. Six Sigma has also spawned many and various business books on the subject. Six Sigma, it might seem, is taking over the world. Interestingly while Six Sigma has become a very widely used ââ¬Ëgenericââ¬â¢ term, the name Six Sigma is actually a registered trademark of Motorola Inc., in the USA, who first pioneered Six Sigma methods in the 1980ââ¬â¢s. The original and technically correct spelling seems to be Six Sigma, rather than 6 Sigma, although in recent years Motorola and GE have each since developed their own sexy Six Sigma logos using the number six and the Greek sigma character. Six Sigma is now a global brand and something of a revolution. But what is Six Sigma? Sigma is a measurement that indicates how a process is performing. Six Sigma stands for Six Standard Deviations (Sigma is the Greek letter used to represent standard deviation in statistics) from mean. Six Sigma methodologies provide the techniques and tools to improve the capability and reduce the defects in any process. Six Sigma is a fact-based, data-driven philosophy of improvement that values defect prevention over defect detectio n. Philosophy: The philosophical perspective views all works as a process that can be defined,à measured, analyzed, improved & controlled (DMAIC). Processes require inputs & produce outputs. If you control the inputs, you will control the outputs. This is generally expressed as the y= f (x) concept. Set of Tools: Six Sigma as a set of tools includes all the qualitative and quantitative techniques used by the six sigma experts to drive process improvement. A few such tools include statistical process control (SPC), Control charts, failure mode & effects analysis, process mapping etc. Methodology: This view of Six Sigma recognizes the underlying and rigorous approach known as DMAIC. DMAIC defines the steps a Six Sigma practitioner is expected to follow, starting with identifying the problem and ending with the implementation of long-lasting solutions While DMAIC is not only Six Sigma Methodology in use, it is certainly the most widely adopted and recognized. Metrics: In simple terms, Six Sigma quality performance means 3.4 defects per million opportunities HISTORY Since the 1920ââ¬â¢s the word ââ¬Ësigmaââ¬â¢ has been used by mathematicians and engineers as a symbol for a unit of measurement in product quality variation. (Note itââ¬â¢s sigma with a small ââ¬Ësââ¬â¢ because in this context sigma is a generic unit of measurement.) In the mid-1980ââ¬â¢s engineers in Motorola Inc in the USA used ââ¬ËSix Sigmaââ¬â¢ an an informal name for an in-house initiative for reducing defects in production processes, because it represented a suitably high level of quality. (Note here its Sigma with a big ââ¬ËSââ¬â¢ because in this context Six Sigma is a ââ¬Ëbrandedââ¬â¢ name for Motorolaââ¬â¢s initiative.) (Certain engineers had varying opinions as to whether the very first was Mikal Harry ââ¬â felt that measuring defects in terms of thousands was an insufficiently rigorous standard. Hence they increased the measurement scale to parts per million, described as ââ¬Ëdefects per millionââ¬â¢, which prompted the use of the ââ¬Ësix sigmaââ¬â¢ terminology and adoption of the capitalised ââ¬ËSix Sigmaââ¬â¢ branded name, given that six sigma was deemed to equate to 3.4 parts ââ¬â or defects ââ¬â per million.) In the late-1980ââ¬â¢s following the success of the above initiative, Motorola extended the Six Sigma methods to its critical business processes, and significantly Six Sigma became a formalised in-house ââ¬Ëbrandedââ¬â¢ name for a performance improvement methodology, i.e., beyond purely ââ¬Ëdefectà reductionââ¬â¢, in Motorola Inc. In 1991 Motorola certified its first ââ¬ËBlack Beltââ¬â¢ Six Sigma experts, which indicates the beginnings of the formalisation of the accredited training of Six Sigma methods. In 1991 also, Allied Signal, (a large avionics company which merged with Honeywell in 1999), adopted the Six Sigma methods, and claimed significant improvements and cost savings within six months. It seems that Allied Signalââ¬â¢s new CEO Lawrence Bossidy learned of Motorolaââ¬â¢s work with Six Sigma and so approached Motorolaââ¬â¢s CEO Bob Galvin to learn how it could be used in Allied Signal. In 1995, General Electricââ¬â¢s CEO Jack Welch (Welch knew Bossidy since Bossidy once worked for Welch at GE, and Welch was impressed by Bossidyââ¬â¢s achievements using Six Sigma) decided to implement Six Sigma in GE, and by 1998 GE claimed that Six Sigma had generated over three-quarters of a billion dollars of cost savings. By the mid-1990ââ¬â¢s Six Sigma had developed into a transferable â⠬Ëbrandedââ¬â¢ corporate management initiative and methodology, notably in General Electric and other large manufacturing corporations, but also in organizations outside the manufacturing sector. By the year 2000, Six Sigma was effectively established as an industry in its own right, involving the training, consultancy and implementation of Six Sigma methodology in all sorts of organisations around the world. That is to say, in a little over ten years, Six Sigma quickly became not only a hugely popular methodology used by many corporations for quality and process improvement, Six Sigma also became the subject of many and various training and consultancy products and services around which developed very many Six Sigma support organizations CENTRAL CONCEPTS We can clearly observe from the definitions and history of Six Sigma that many people consider the model to be capable of leveraging huge performance improvements and cost savings. None of this of course happens on its own. Teams and team leaders are an essential part of the Six Sigma methodology. Six Sigma is therefore a methodology which requires and encourages team leaders and teams to take responsibility for implementing the Six Sigma processes. Significantly these people need to be trained in Six Sigmaââ¬â¢s methods ââ¬â especially the use of the measurement and improvement tools, and in communications and relationship skills, necessary to involve and serve the needs of the internal and external customers andà suppliers that form the critical processes of the organizationââ¬â¢s delivery chains. Training is therefore also an essential element of the Six Sigma methodology, and lots of it. Six Sigma teams and notably Six Sigma team leaders (ââ¬ËBlack Beltsââ¬â¢) u se a vast array of tools at each stage of Six Sigma implementation to define measure, analyse and control variation in process quality, and to manage people, teams and communications. When an organization decides to implement Six Sigma, first the executive team has to decide the strategy ââ¬â which might typically be termed an improvement initiative, and this base strategy should focus on the essential processes necessary to meet customer expectations. This could amount to twenty or thirty business process. At the top level these are the main processes that enable the organization to add value to goods and services and supply them to customers. Implicit within this is an understanding of what the customers ââ¬â internal and external ââ¬â actually want and need. A team of managers (ââ¬ËBlack Beltsââ¬â¢ normally) who ââ¬Ëownââ¬â¢ this processes is responsible for: identifying and understanding these processes in detail, and also understanding the levels of quality (especially tolerance of variation) that customers (internal and external) expect, and then Measuring the effectiveness and efficiency of each process performance ââ¬â notably t he ââ¬Ësigmaââ¬â¢ performance ââ¬â ie., is the number of defects per million operations (pro-rate if appropriate of course). The theory is entirely logical: understanding and then improving the most important ââ¬Ëdelivery-chainââ¬â¢ processes will naturally increase efficiency, customer satisfaction, competitive advantage, and profitability. Easily said ââ¬â tricky to achieve ââ¬â which is what the Six Sigma methodology is for. SIX SIGMA PROCESS The term ââ¬Å"six sigma processâ⬠comes from the notion that if one has six standard deviations between the process mean and the nearest specification limit, as shown in the graph, practically no items will fail to meet specifications. This is based on the calculation method employed in process capability studies. Capability studies measure the number of standard deviations between the process mean and the nearest specification limit in sigma units. As process standard deviation goes up, or the mean of the process moves away from the centre of the tolerance, fewer standard deviations will fit between the mean and the nearest specification limit,à decreasing the sigma number and increasing the likelihood of items outside specification SCALE OF MEASUREMENT The table below gives long-term DPMO values corresponding to various short-term sigma levels. It must be understood that these figures assume that the process mean will shift by 1.5 sigma toward the side with the critical specification limit. In other words, they assume that after the initial study determining the short-term sigma level, the long-termCpk value will turn out to be 0.5 less than the short-term Cpk value. So, for example, the Defective parts per million opportunities (DPMO) figure given for 1 sigma assumes that the long-term process mean will be 0.5 sigma beyond the specification limit (Cpk = ââ¬â0.17), rather than 1 sigma within it, as it was in the short-term study (Cpk = 0.33). Note that the defect percentages indicate only defects exceeding the specification limit to which the process mean is nearest. Defects beyond the far specification limit are not included in the percentages. Sigma level DPMO Percent defective Percentage yield Short-term Cpk Long-term Cpk 1 691,462 69% 31% 0.33 ââ¬â0.17 2 308,538 31% 69% 0.67 0.17 3 66,807 6.7% 93.3% 1.00 0.5 4 6,210 0.62% 99.38% 1.33 0.83 5 233 0.023% 99.977% 1.67 1.17 6 3.4 0.00034% 99.99966% 2.00 1.5 METHODOLOGY Six Sigma projects follow two project methodologies inspired by Demingââ¬â¢s Plan-Do-Check-Act Cycle. These methodologies, composed of five phases each, bear the acronyms DMAIC and DMADV. DMAIC is used for projects aimed at improving an existing business process. DMADV is used for projects aimed at creating a new product or process design. The DMAIC project methodology has five phases: Define the problem, the voice of the customer,à and the project goals, specifically. Measure key aspects of the current process and collect relevant data. Analyze the data to investigate and verify cause-and-effect relationships. Determine what the relationships are, and attempt to ensure that all factors have been considered. Seek out root cause of the defect under investigation. Improve or optimize the current process based upon data analysis using techniques such as design of experiments, poka yoke or mistake proofing, and standard work to create a new, future state process. Set up pilot runs t o establish process capability. Control the future state process to ensure that any deviations from target are corrected before they result in defects. Implement control systems such as statistical process control, production boards, visual workplaces, and continuously monitor the process. Some organizations add a Recognize step at the beginning, which is to recognize the right problem to work on, thus yielding an RDMAIC methodology. DMADV or DFSS The DMADV project methodology, known as DFSS (ââ¬Å"Design For Six Sigmaâ⬠),[features five phases: Define design goals that are consistent with customer demands and the enterprise strategy. Measure and identify CTQs (characteristics that are Critical To Quality), product capabilities, production process capability, and risks. Analyze to develop and design alternatives, create a high-level design and evaluate design capability to select the best design. Design details, optimize the design, and plan for design verification. This phase may require simulations. Verify the design, set up pilot runs, implement the production process and hand it over to the process owner(s). THE TOOLS AND THEMES Like most great inventions, Six Sigma is not ââ¬Å"all new.â⬠While some themes of Six Sigma arise out of fairly recent breakthroughs in management thinking, others have their foundation in common sense. Before you dismiss that origin as no big deal, weââ¬â¢d remind you of a saying: ââ¬Å"Common sense is the least common of the senses.â⬠From a ââ¬Å"toolsâ⬠à perspective, Six Sigma is a pretty vast universe. The more we have learned over the years about the Six Sigma system, the more we have come to see it as a way to link togetherââ¬âand even to implementââ¬âmany otherwise disconnected ideas, trends, and tools in business today. Some of the ââ¬Å"hot topicsâ⬠that have direct application or can complement a Six Sigma initiative include: e-Commerce and Services Enterprise Resource Planning Lean manufacturing Customer Relationship Management systems Strategic business partnerships Knowledge management Activity-based management The ââ¬Å"process-centred organizationâ⬠Globalization Just-in-time inventory/production Six Themes of Six Sigma Weââ¬â¢ll close out this introductory look at Six Sigma by distilling the critical elements of this leadership system into six ââ¬Å"themes.â⬠These principlesââ¬âsupported by the many Six Sigma tools and methods weââ¬â¢ll be presenting throughout this bookââ¬âwill give you a preview of how weââ¬â¢ll help you make Six Sigma work for your business. Theme One: Genuine Focus on the Customer During the big Total Quality push of the 1980s and 1990s, dozens of companies wrote policies and mission statements vowing to ââ¬Å"meet or exceed customer expectations and requirements.â⬠Unfortunately, however, few businesses tried very hard to improve their understanding of customersââ¬â¢ requirements or expectations. Even when they did, customer data-gathering typically was a one-time or short-lived initiative that ignored the dynamic nature of customer needs. In Six Sigma, customer focus becomes the top priority. For example, the measures of Six Sigma performance begin with the customer. Six Sigma improvements are defined by their impact on customer satisfaction andà value. Weââ¬â¢ll look at why and how your business can define customer requirements, measure performance against them, and stay on top of new developments and unmet needs. Theme Two: Data- and Fact-Driven Management Six Sigma takes the concept of ââ¬Å"management by factâ⬠to a new, more powerful level. Despite the attention paid in recent years to measures, improved information systems, knowledge management, etc., it should come as no shock to you to hear that many business decisions are still being based on opinions and assumptions. Six Sigma discipline begins by clarifying what measures are key to gauging business performance; then it applies data and analysis so as to build an understanding of key variables and optimize results. At a more down-to-earth level, Six Sigma helps managers answer two essential questions to support fact-driven decisions and solutions: 1. What data/information do I really need? 2. How do we use that data/information to maximum benefit? Theme Three: Process Focus, Management, and Improvement In Six Sigma, processes are where the action is. Whether designing products and services, measuring performance, improving efficiency and customer satisfactionââ¬âor even running the businessââ¬âSix Sigma positions the process as the key vehicle of success. One of the most remarkable breakthroughs in Six Sigma efforts to date has been convincing leaders and managersââ¬âparticularly in the service-based functions and industriesââ¬âthat mastering processes is not just a necessary evil but actually a way to build competitive advantage in delivering value to customers. There are many more people to convinceââ¬â with huge dollar opportunities tied up in those activities. Theme Four: Proactive Management Most simply, being ââ¬Å"proactiveâ⬠signifies acting in advance of eventsââ¬â the opposite of being ââ¬Å"reactive.â⬠In the real world, though, proactive management means making habits out of what are, too often, neglected business practices: defining ambitious goals and reviewing them frequently; setting clear priorities; focusing on problem prevention versus fireà fighting; questioning why we do things instead of blindly defending them as ââ¬Å"how we do things here.â⬠Being truly proactive, far from being boring or overly analytical, is actually a starting point for creativity and effective change. Reactively bouncing from crisis to crisis makes you very busyââ¬âgiving a false impression that youââ¬â¢re on top of things. In reality, itââ¬â¢s a sign of a manager or an organization thatââ¬â¢s lost control. Six Sigma, as weââ¬â¢ll see, encompasses tools and practices that replace reactive habits with a dynamic, responsive, proactive style of management. Considering todayââ¬â¢s slim-margin-for-error competitive environment, being proactive is (as the airline commercial said) ââ¬Å"the only way to fly.â⬠Theme Five: Boundary less Collaboration ââ¬Å"Boundary lessâ⬠is one of Jack Welchââ¬â¢s mantras for business success. Years before launching Six Sigma, GEââ¬â¢s chairman was working to break down barriers and improve teamwork, up, down, and across organizational lines. The opportunities available through improved collaboration with in companies and with their vendors and customers are huge. Billions of dollars are left on the table (or on the floor) every day, because of disconnects and outright competition between groups that should be working for a common cause: providing value to customers. As noted above, Six Sigma expands opportunities for collaboration as people learn how their roles fit into the ââ¬Å"big pictureâ⬠and can recognize and measure the interdependence of activities in all parts of Process. Boundary less collaboration in Six Sigma does not mean selfless sacrifice, but it does require an understanding of both the real needs of end users and of the flow of work through a process or a sup ply chain. Moreover, it demands an attitude that is committed to using customer and process knowledge to benefit all parties. Thus, the Six Sigma system can create an environment and management structures that support true teamwork. Theme Six: Drive for Perfection; Tolerance This last theme may seem contradictory. How can you be driven to achieve perfection and yet also tolerate failure? In essence, though, the two ideas are complementary. No company will get anywhere close to Six Sigma without launching new ideas and approachesââ¬âwhich always involve some risk. If peopleà who see a possible path to better service, lower costs, new capabilities, etc. (i.e. ways to be closer-to-perfect) are too afraid of the consequences of mistakes, theyââ¬â¢ll never try. The result: stagnation, putrefaction, death. Fortunately, the techniques weââ¬â¢ll review for improving performance include a significant dose of risk management (if youââ¬â¢re going to fail, make it a safe failure). The bottom line, though, is that any company that makes Six Sigma its goal will have to constantly push to be evermore- perfect (since the customerââ¬â¢s definition of ââ¬Å"perfectâ⬠will always be changing) while being willing to acceptââ¬âand manageââ¬âoc casional setbacks. SOME SUCCESS STORIES Seeing the impact that Six Sigma is having on some leading companies sets the stage for understanding how it can impact your business. As we relate some of these results, weââ¬â¢ll also be reviewing the history that has brought Six Sigma to the forefront General Electric Six Sigma has forever changed GE. Everyoneââ¬âfrom the Six Sigma zealots emerging from their Black Belt tours, to the engineers, the auditors, and the scientists, to the senior leadership that will take this Company into the new millenniumââ¬âis a true believer in Six Sigma, the way this Company now works.â⬠ââ¬âGE Chairman John F. Welch1 When a high-profile corporate leader* starts using words like ââ¬Å"unbalancedâ⬠or ââ¬Å"lunaticsâ⬠in connection with the future of the companyââ¬âyou might expect a plunge in the companyââ¬â¢s share price. At General Electric, however, that passion and drive behind Six Sigma have produced some very positive results. The hard numbers behind GEââ¬â¢s Six Sigma initiative tell just part of the story. From an initial year or so of break-even efforts, the payoff has accelerated: $750 million by the end of 1998, a forecasted $1.5 billion by the end of 1999, and expectations of more billions down the road. Some Wal l Street analysts have predicted $5 billion in gains from the effort, early in the decade. GEââ¬â¢s operating marginsââ¬âfor decades in the 10 percent rangeââ¬âcontinue to hit new records quarter after quarter. The numbers are now consistently above 15 percent, and even higher in some periods. GE leaders cite this margin expansion as the most visibleà evidence of the financial contribution made by Six Sigma. Improvements from Services to Manufacturing The financial ââ¬Å"big picture,â⬠though, is just a reflection of the many individual successes GE has achieved through its Six Sigma initiative. For example: âÅ" ¦ A Six Sigma team at GEââ¬â¢s Lighting unit repaired problems in its billing to one of its top customersââ¬âWal-Martââ¬âcutting invoice defects and disputes by 98 percent, speeding payment, and creating better productivity for both companies. âÅ" ¦ A group led by a staff attorneyââ¬âa Six Sigma team leaderââ¬âat one of GE Capitalââ¬â¢s service businesses streamlined the contract review process, leading to faster completion of dealsââ¬âin other words, more responsive service to customersââ¬âand annual savings of $1 million. âÅ" ¦ GEââ¬â¢s Power Systems group addressed a major irritant with its utility company customers, simply by developing a better understanding of their requirements and improving the documentation provided along with new power equipment. The result: Utilities can respond more effectively to their regulatory agencies, and both the utilities and GE have saved hundreds of thousands of dollars a year. âÅ" ¦ The Medical Systems businessââ¬âGEMSââ¬âused Six Sigma design techniques to create a breakthrough in medical scanning technology. Patients can now get a full-body scan in half a minute, versus three minutes or more with previous technology. Hospitals can increase their usage of the equipment and achieve a lower cost per scan, as well. âÅ" ¦ GE Capital Mortgage analyzed the processes at one of its top performing branches andââ¬âexpanding these ââ¬Å"best practicesâ⬠across its other 42 branchesââ¬âimproved the rate of a caller reaching a ââ¬Å"liveâ⬠GE person from 76 to 99 percent. Beyond the much greater convenience and responsiveness to customers, the improved process is translating into millions of dollars in new business. The Actions behind the Results GEââ¬â¢s successes are the result of a ââ¬Å"passionateâ⬠commitment and effort. Notes Welch: ââ¬Å"In nearly four decades with GE I have never seen any Company initiative move so willingly and so rapidly in pursuit of a big idea.â⬠2 Tens of thousands of GE managers and associates have been trained in Six Sigma methodsââ¬âa hefty investment in time and money (which is appropriately deducted from the gains cited earlier). The training has gone well beyondà ââ¬Å"Black Beltsâ⬠and teams to include every manager and professional at GEââ¬âand many front-line people as well. Theyââ¬â¢ve instilled a new vocabulary revolving around customers, processes, and measurement. While dollars and statistical tools seem to get the most publicity, the emphasis on customers is probably the most remarkable element of Six Sigma at GE. As Jack Welch explains it: The best Six Sigma projects begin not inside the business but outside it, focused on answering the questionâ⠬âhow can we make the customer more competitive? What is critical to the customerââ¬â¢s success? . . . One thing we have discovered with certainty is that anything we do that makes the customer more successful inevitably results in a financial return for us. AlliedSignal/Honeywell AlliedSignalââ¬âwith the new name of ââ¬Å"Honeywellâ⬠following its 1999mergerââ¬âis a Six Sigma success story that connects Motorola and GE. It was CEO Larry Bossidyââ¬âa long time GE executive, who took the helm at Allied in 1991ââ¬âwho convinced Jack Welch that Six Sigma was an approach worth considering. (Welch had been one of the few top managers not to become enamoured of the TQM movement in the 1980s and early 1990s). Allied began its own quality improvement activities in the early 1990s, and by 1999 was saving more than $600 million a year, thanks to the widespread employee training in and application of Six Sigma principles.5 Not only were Alliedââ¬â¢s Six Sigma teams reducing the costs of reworking defects, they were applying the same principles to the design of new products like aircraft engines, reducing the time from design to certification from 42 to 33 months. The company credits Six Sigma with a 6 percent productivity increase in 1998 and wit h its record profit margins of 13 percent. Since the Six Sigma effort began, the firmââ¬â¢s market value hadââ¬âthrough fiscal year 1998ââ¬âclimbed to a compounded 27 percent per year. Alliedââ¬â¢s leaders view Six Sigma as ââ¬Å"more than just numbersââ¬âitââ¬â¢s a statement of our determination to pursue a standard of excellence using every tool at our disposal and never hesitating to reinvent the way we do things.â⬠As one of Alliedââ¬â¢s Six Sigma directors puts it: ââ¬Å"Itââ¬â¢s changed the way we think and the way we communicate. We never used to talk about the process or the customer; now theyââ¬â¢re part of our everyday conversation.â⬠AlliedSignalââ¬â¢s Six Sigma leadership has helped it earn recognition as theà worldââ¬â¢s best-diversified company and the most admired global aerospace company . IMPACT There are many well known companies that have implemented Six Sigma programs and reached astounding results. Companies like General Electric, Motorola, Ford, Honeywell and American standard have all reaped the benefits of successful Six Sigma quality programs. Motorola claims to have saved $17 billion from 1986 to 2004 by successfully implementing their strategies throughout all departments of the company. The other companies have achieved staggering results such as cutting invoice defects and disputes, streamlined contract processes, reduction in project duration, waste elimination, reduced energy costs and increased production capacity. By understanding the philosophy and deploying the program, these companies have succeeded in making themselves more efficient and more profitable for their stakeholders. Companies wishing to make changes to their quality system should research this and consider Six Sigma as an option. BENEFITS It is clear that many companies have capitalized on the application of Six Sigma to their business model. If we look deeper into the appeal of Six Sigma, past the historical quantitative gains, we will find several benefits that companies find attractive. 1. ââ¬Å"Generates sustained successâ⬠ââ¬â The only way to sustain a high level of growth is to continually innovate and remake the organization. A Six Sigma process creates the skills and culture to achieve this continuous process improvement cycle. 2. ââ¬Å"Sets a performance goal for everyoneâ⬠ââ¬â a company is made up of multiple departments with different tasks and objectives. Six Sigma provides a common objective for all departments to be as close to perfect as possible. The idea is that if you understand the customerââ¬â¢s requirements, then you can measure for defects. 3. ââ¬Å"Enhances Customer Valueâ⬠ââ¬â The focus of Six Sigma is understanding what the customer requirements are and deli vering a product or service within those requirements. 4. ââ¬Å"Increases the rate of improvementâ⬠ââ¬â Six Sigma helps a company stay on top of itââ¬â¢s improvement efforts by constantly updating requirements and identifying defects before they happen. 5. ââ¬Å"Promotes Learningâ⬠ââ¬â Six sigma brings experts together with novices to manage the process and teach the Six Sigma way of business. Companies that use Six Sigma view it as learning tool that is critical to their success. 6. ââ¬Å"Executes strategic changeâ⬠ââ¬â Six Sigma gives you a better understanding of your company processes. The philosophy is tied back to the company goals so when itââ¬â¢s time for change there is a higher probability of success.â⬠NEGATIVES Just like any other quality improvement initiatives we have seen in the past, Six Sigma has its own limitations. The following are some of the limitations of Six Sigma which create opportunities for future research : 1. ââ¬Å"Kills Creativityâ⬠ââ¬â Six Sigma gives emphasis on the rigidity of the process which basically contradicts the innovation and kills the creativity. The innovative approach implies deviations in production, the redundancy, the unusual solutions, insufficient study which are opposite to Six Sigma principles. 2. ââ¬Å"Role of consultantsâ⬠ââ¬â The use of ââ¬Å"Black Beltsâ⬠as itinerant change agents has (controversially) fostered an industry of training and certification. Critics argue there is overselling of Six Sigma by too great a number of consulting firms, many of which claim expertise in Six Sigma when they have only a rudimentary understanding of the tools and techniques involved. 3. ââ¬Å"Rigidâ⬠ââ¬â A more direct criticism is the ââ¬Å"rigidâ⬠nature of Six Sigma with its over-reliance on methods and tools. In most cases, more attention is paid to reducing variation and searching for any significant factors and less attention is paid to developing robustness in the first place (which can altogether eliminate the need for reducing variation.) 4. ââ¬Å"Criticism of the 1.5 sigma shiftâ⬠ââ¬â The 1.5 sigma shift has also become contentious because it results in stated ââ¬Å"sigma levelsâ⬠that reflect short-term rather than long-term performance: a process that has long-term defect levels corresponding to 4. 5 sigma performance is, by Six Sigma convention, described as a ââ¬Å"six sigma process.â⬠. The accepted Six Sigma scoring system thus cannot be equated to actual normal distribution probabilities for the stated number of standard deviations, and this has been a key bone of contention over how Six Sigma measures are defined. APPLICATIONS In pharmaceutical industry, adoption of the Six Sigma technique helped the industry reduce wastage and rework involved in the production. It was said that 5-10% of medicines produced during a period were to be discarded or modified due to the defects. The adoption of Six Sigma helped the pharmaceutical companies to reduce the errors in the production. Airline industry had to adopt the Six Sigma metrics for its survival. The increased cost of fuel, the competition driven by low budget airlines, etc has made the need for lower cost without a hit to quality the need of the hour. The number of errors in handling the calls from customers, and ticketing is to be minimised drastically. It was with this intention that the airline industry adopted Six Sigma into the organisation. Indian companies like Kingfisher, Jet Airways, and Indian Airlines, all have adopted Six Sigma technique into its process. Hospitality services are another industry which benefited by the adoption of Six Sigma techniques. Providing personalised service to each and every customer by bending to their demands within a limited time without comprising the quality was aided by the Six Sigma matrices. The Six Sigma technique is adopted in every field from maintaining full occupancy to efficient housekeeping, ensuring a balanced inventory supply, and to minimise wastage in the inventory. Starwood hotels and resorts Inc was the first company to adopt Six Sigma in the hospitality sector. Steel industries like TISCO use this technique to minimise the inadequacies in the design, imperfect products, etc. I. Logistics, insurance, call centres, all embrace the Six Sigma techniques for improving the quality of service provided by them. Six Sigma goes in to the details of improving customer service, generating business expansion and gaining knowledge about the service sectors business processes. Most service industries revolve around areas of finance, human resources and sales and marketing. Hence, Six Sigma delves deeply into the subject of soft skill. Irrespective of the type of industry, all companies have to adopt Six Sigma techniques as quality and timely delivery are crucial for their survival. SOME COMMON CONFUSUIONS KAIZEN ââ¬â ââ¬Å"Kaizenâ⬠, is a Japanese word, meaning ââ¬Å"improvementâ⬠, or ââ¬Å"change for the betterâ⬠refers to philosophy or practices that focus upon continuous improvement of processes in manufacturing, engineering, and business management. When used in the business sense and applied to the workplace, kaizen refers to activities that continually improve all functions, and involves all employees from the CEO to the assembly line workers. It also applies to processes, such as purchasing and logistics that cross organizational boundaries into the supply chain. By improving standardized activities and processes, kaizen aims to eliminate waste (see lean manufacturing). Kaizen was first implemented in several Japanese businesses after the Second World War, influenced in part by American business and quality management teachers who visited the country. It has since spread throughout the world] and is now being implemented in many other venues besides just bu siness and productivity. Six Sigma process involves employees at every level to improve a process. The theory is that a machine operator is best suited to identify the waste surrounding that machine. Employees participate in KAIZENS (a sort of quality circle) to eliminate all the waste along the process of delivering to customers. Everything left over is meaningful and profitable work. Generally, the employees themselves are empowered to recognize the need for an improvement, and to make that change immediately. LEAN SIX SIGMA ââ¬â ââ¬Å"Lean Six Sigmaâ⬠is a synergized managerial concept of Lean and Six Sigma that results in the elimination of the seven kinds of wastes (classified as Defects, Overproduction, Transportation, Waiting, Inventory, Motion and Over-Processing) and provision of goods and service at a rate of 3.4 defects per million opportunities Six Sigma as well is far more data-driven than Lean Six Sigma (and Lean). A Six Sigma level is, again, 3.4 defects per million; a Five Sigma level is 233 defects per million, and so on. As Michael L. George describes, every Six Sigma improvement requires ââ¬Å"a measure to define the capability of any process.â⬠This reliance upon precise measurement is what makes the DMAIC processlengthy; a DMAIC project may require thousands of measurements before project leaders can analyze the results. Lean Six Sigma does not ignore measurement where it is required, but does not rely upon it absolutely. TOTAL QUALITY MANAGEMENT ââ¬â ââ¬Å"Total Quality Managementâ⬠or TQM is an integrative philosophy of management for continuously improving the quality of products and processes. TQM functions on the premise that the quality of products and processes is the responsibility of everyone who is involved with the creation or consumption of the products or services offered by an organization. In other words, TQM requires the involvement of management, workforce, suppliers, and customers, in order to meet or exceed customer expectations. TQM, as its name suggests, concerns itself entirely with quality. All efforts, finances and techniques are directed at improving quality as much as possible. While Six Sigma is certainly concerned with quality as well, it extends its focus to other issues such as product cycle time and cost. Because of this difference, Six Sigma can be much more complex to implement but also can create farther-reaching benefits. The goals of TQM and Six Sigma differ in significant ways. Total Quality Management has no specific goals or endpoints at which management can aim. Basically, the goal of TQM is to always become ââ¬Å"better,â⬠an objective that can become both a blessing and a curse as it continually inspires both motivation and frustration. Six Sigma, on the other hand, has the very tangible goal of 3.4 defects per million. This target gives the philosophy its name, as the amount is six standard deviations (represented by the Greek letter sigma) from the centre of a bell curve Accordi ng to Six Sigma specialist Thomas Pryzdek, TQM originally featured vague and abstract guidelines that were difficult, if not impossible, for most managers to turn into tangible and implementable strategies. Six Sigma attempts to fix this problem by creating specific areas to target for improvement. In lieu of general statements about quality improvement, the Six Sigma philosophy pinpoints sectors of specialized focus. IMPLEMENTATION â⬠¢ Analyze ââ¬â Is the discovery of variations Six Sigma programs are deployedà from the Top down and implemented from the bottom up. (Cariera and Trudell, 2006) You must have upper managements buy-in and full support. This support must be communicated effectively through the organization. Upper management must be willing to invest in training for their employees and willing to embrace the changes that will come out of the initiative. Although Six Sigma can involve some complex statistical theories and measurement tools, the barriers to successful implementations usually come from ââ¬Å"behaviouralâ⬠resistance rather than ââ¬Å"technicalâ⬠issues. (Kumar, 2006) The following are what Kumar considers ââ¬Å"Fundamental rules for significant changeâ⬠: â⬠¢ Always include affected individuals in both planning and implementing improvements. â⬠¢ Provide sufficient time for employees to change. â⬠¢ Confine improvements to only those changes essential to remove the identified root cause(s). â⬠¢ Respect an individualââ¬â¢s perceptions by listening and responding to his/her concerns. â⬠¢ Ensure leadership participation in the program. â⬠¢ Provide timely feedback to affected individuals. These are all key points to implementing Six Sigma, however to a Six Sigma criticââ¬â¢s point, there is nothing really new here. This is very similar to many other management and quality philosophies. Regardless of what name you give it, these fundamentals are imperative for instituting positive change in an organization. Perhaps by applying these fundamentals under a recognized program such as Six Sigma, there will be a better chance for success. Each phase is important in its own right; however the key thing for long lasting results in understanding the Control phase. The control phase must include a plan for continuous review and improvement. The DMAIC roadmap should be looked at as a circular process rather than linear. During the control phase companies must continually look for new opportunities then restart the process at Design. CASE STUDY Mumbai Dabbawalas, a perfect example of SIX SIGMA. -Dr. Pawan Agrawal The food is cooked at home. Tiffin is yours. They [dabbawalas] will simply deliver it from your home to your workplace before lunch time and deliver the empty tiffin box back in the evening at your home as well. Why would you want dabbawala to carry your tiffin? There are two reasons. One is that the Mumbai local trains have lines extending 60-70 km and two, they are crowded. If you have to reach office at 9, you must start at 6. But you wouldnââ¬â¢t want to wake your loved ones at 5 and have them prepare the tiffin for you; thatââ¬â¢s where Dabbawala can help you. Another reason is that even if you start at 8, you wonââ¬â¢t be able to carry your own tiffin because of how crowded the trains are. So, for these two reasons, Dabbawala has been in the business [of carrying your home food to your office] for the last 120 years. Thereââ¬â¢s a group of people called Varkari Sampradaya in Maharashtra; they are the devotees of Lord Vitthala and thereââ¬â¢s a place called Pandha rpur, the town of the temple of Vitthala. When they go to that place, they wear a ââ¬Ëtulasi malaââ¬â¢. And when a person wears this mala, he will never drink or smoke because Lord Vitthala doesnââ¬â¢t like it and the same principle is brought into practice here. Dabbawalas feel that their customer is their Lord Vitthala. These people are poor, they are working in difficult situations, they are not qualified and they donââ¬â¢t use technology, and yet, they possess all these qualities and work with passion and commitment. Dabbawala was started in 1890 by Mr. Mahadeo Havaji Bachche. He was once asked by a Parsi working in the Britisherââ¬â¢s rank, ââ¬Å"Will you bring my tiffin from my home?â⬠He simply answered ââ¬Å"Yes, I will, no problem.â⬠From that day onwards, he started to collect tiffins from homes and delivering them to the respective workplaces. In 1890, there was one dabbawala and one customer, and now, there are 5000 dabbawalas and 200,000 customers, which means, one dabbawala carries approximately 40 tiffins. The maximum weight comes to 65-70kg; carrying that much weight in the crowded local trains is a lot of hard work. Why do they do it then? Work is worship. And, as far as qualification is concerned, you will see that the average literacy rate is 8th grade schooling; which means the dabbawalas are illiterate and yet they have managed to achieve a Six Sigma quality rating, which means only one wrong service in a 6 million deliveries. Ownership is a feeling that anà empl oyee has to instil in oneself, and unless you get that feeling of ownership you cannot work excellently. In 120 years, it has never happened that a dabbawala has failed to deliver. Itââ¬â¢s impossible. They will never tell you that ââ¬Å"the trains are late today,â⬠and even if Mumbai trains are late, the tiffins canââ¬â¢t be late. The dabbawala knows that if heââ¬â¢s not going in time, his customer will eat outside food, pay money for it and waste time. The dabbawala knows the consequences of going late. So he always goes on time. The people of Mumbai say with confidence that ââ¬Å"our lunch can go wrong but not the Mumbai dabbawalas.â⬠So nobody can stop you from being punctual.. Let me speak about (mukadal) group leaders. A group has 10, 20, or 25 dabbawalas, depending on the density of customers in your area, and their in-charge is the group leader. The responsibility to keep the dabbawalas and the customers happy is on the group leader. Despite the fact that he doesnââ¬â¢t get even a rupee extra for the extra10% that he works, he feels proud to be a group leader. For example, the group leader also takes care of the train passes of the dabbawalas, to check whether they have expired or not; he reminds the dabbawalas in case their passes are about to expire in the next 2-3 days and also buys the pass for the dabbawala if he fails to do so himself in order to ensure that timely delivery doesnââ¬â¢t suffer. I will tell you an instance of how one dabbawala performs duty in one day. He collects 40tiff inââ¬â¢s from a particular area and drops them in the Vile Parle railway station because his customer is from Vile Parle. He canââ¬â¢t deliver all of them because he would have to go all over Mumbai, so he leaves these 40 there. Thatââ¬â¢s his first job. His second job is to collect 35-40 tiffins from his group leader and deliver them to Dadar. His third job is to deliver 30 tiffins to Chavani Road, and in the fourth job from Chavani Road, he delivers 30 Tiffinââ¬â¢s to Churchgate. His fifth job is to go from Church Gate to deliver 30 tiffins to NarimanPoint. Finally, in his sixth job, he delivers 30 tiffins to Express Tower to the customers before lunch time and after lunch, he will reroute back to his original area and deliver the same tiffins from where he hadà collected them. After all this, Forbes has found 1 erroneous delivery out of 6 million deliveries, but they donââ¬â¢t accept that either. They are unhappy that thatà one error has occurred. Twelve years ago, some people from Delhi came to Dabbawala and said they want to do research on Dabbawala; they prepared a project and went back to Delhi. They called after 3 months and informed Dabbawala about Six Sigma. Dabbawalas didnââ¬â¢t know what it meant. They told Dabbawala it was a big honour so Dabbawala asked them to send it across. They were told to go to Delhi and collect it. Sixteen dabbawalas went to Delhi to collect the Six Sigma certification. People work so hard for three and Four Sigma but dabbawalas got Six Sigma because they didnââ¬â¢t care about the certifi cation and cared only about customer satisfaction. It is a big achievement especially without the use of technology. Even if the dabbawalas use technology in the form of mobile phones, they canââ¬â¢t because both their hands are used in delivering tiffins. Technology is useless for them for delivery. And after all this, they charge only 400 rupees per month for delivery. So, the question arises is that, why do they charge so less. They say customers are poor. If they want more income, they work extra. Dabbawala then gave me an example of a teacher, who earns only Rs 5000 per month as a government rule. He said, ââ¬Å"Despite the teacherââ¬â¢s double graduation, I earn more than him, so Iââ¬â¢m happy.â⬠For example, some customers refuse to pay bonus, but the dabbawalas donââ¬â¢t disrupt their services. So I asked one of them why, he said, ââ¬Å"the customer is my God, he has paid me 12 monthsââ¬â¢ of salary so itââ¬â¢s ok if he doesnââ¬â¢t pay me one monthââ¬â¢s bonus.â⬠Despite the disputes there has never been a police or a court case. Every 15 days they have a meeting. The disputing dabbawalas resolve their disputes and if they canââ¬â¢t, the president takes a call and they follow his judgment without questioning. Dabbawalas feel satisfied. I asked one customer, what he thinks about the dabbawalas. He said, â⠬Å"Excellent. When I get my salary I am afraid of carrying it in the local train because itââ¬â¢s so crowded and I can get robbed so instead, after I have lunch, I put the money in the empty dabba and send to my wife.â⬠Dabbawalas are very honest. If you do services consistently and with discipline, then the customer, at some point of time, will believe that you are God. In one day, one dabbawala handles 500 tiffins. There is a 79-year-old man who is a dabbawala, nobodyââ¬â¢s forcing him, but he still works because he thinks he can still provide service to his customers. The dabbawalas use bicycles. Another thing is the coding system; about 100 years ago, they were using colour codes. Then when Mumbaià grew and the number of customers increased, they started using alphabets; A for Andheri, B for Bandra, etc. And today, they write a proper code with details of the source, destination and all the dabbawalas involved in that particular delivery. When this tiffin is coded and then washed, sometimes the coding becomes unclear, so the dabbawala takes colour out of his pocket and overwrites the code. He doesnââ¬â¢t complain about it, he just finishes the job. Due to the overcrowded Mumbai local trains, some people enter the l uggage department, and when they do, the tiffins stick to their heads. So they start fighting with the dabbawalas and the dabbawalas also fight with them but only till the station arrives, because after that theyââ¬â¢re more interested in the delivery. They use carts for longer distances. In running local trains, they sort the tiffins to save time. Risk is there, but itââ¬â¢s there everywhere. You must work with the situation. For example, they lost some income and customers because of some instances. In 1969, customers stopped taking food. In 1975, there was a railway strike; the dabbawalas lost one monthââ¬â¢s income. In 1982, 40,000 meal workers went on strike. Till today theyââ¬â¢re on strike. A lot of people lost their lives. Dabbawalas have gone through all this and come out shining. They have been featured on multiple channels and have been awarded multiple awards. These 50 Indians have influenced Mumbai: Tata, Birla, Ambani, Thakarey, Shahrukh Khan, Amitabh Bachhan and Mumbai Dabbawala. Somebody took a survey in Mumbai about the likes of people, and Dabbawala was one of them. I am not a Dabbawala. Iââ¬â¢m not involved in any of the operations at all. I have done a Ph.D. on this subject and my topic was ââ¬ËA study of logistics in supply chain management of Dabbawala in Mumbai.ââ¬â¢ It took a lot of years to complete my Ph.D. But, two days into the research, I was taken aback by the p assion of these people. I decided to do the research whether or not I complete my Ph.D. Prince Charles came to Mumbai in 2003. Six months before his visit, Mr. Jeetendra Jain, in the British Council of India, contacted dabbawala to arrange a visit. Dabbawala first refused and then, after realizing that Prince Charles is Britainââ¬â¢s royalty in the manner of a king, he agreed, but, with two conditions. First one was that Prince Charles should come at the Dabbawalaââ¬â¢s convenience ââ¬â between 11 and 11.40 because thatââ¬â¢s when theyââ¬â¢re free. Second, Prince Charles must go to Dabbawala himself. Where to? The footpath. Prince Charles accepted these conditions. Richard Branson came toà Mumbai. He wanted a photo with Dabbawala to put it up in his office in London to send a message to his employees to work like Dabbawalas. Thatââ¬â¢s the impact of Mumbai Dabbawala. There was an inauguration of a book written by Shobha Bondre. This was inaugurated by the then Chief Minister of Maharashtra, Mr. Vilasrao Deshmukh. The chief minister said that for every program he goes an hour late but for a dabbawala program he came 5 minutes early because he was scared that if he came late the Dabbawalas will go away. ANALYSIS How the Dabbawalas works? 1. Collecting food dabbas 2. Sorting +Grouping 3. Transporting 4. Receiving 5. Delivering 6. Collecting empty dabbas 1. Collecting A collecting dabbawala, usually on bicycle, collects dabbas either from a workerââ¬â¢s home or from the dabba makers. The dabbas have some sort of distinguishing mark on them, such as a colour or symbol. 2. Sorting + Grouping The dabbawala then takes them to a designated sorting place, where he and other collecting dabbawalas sort (and sometimes bundle) the lunch boxes into groups. 3. Transporting The grouped boxes are put in the coaches of trains, with markings to identify the destination of the box (usually there is a designated car for the boxes). 4. Receiving The markings include the railway station to unload the boxes and the building address where the box has to be delivered. At each station, boxes are handed over to a local dabbawala. 5. Delivering: The local dabbawala delivers the dabbas to the respective places. 6. Collecting empty dabbas The empty boxes, after lunch, are again collected and sent back to the respective houses or dabba makers Factors contributing to their success 1. Cost efficient and faster delivery : The dabbawalas charge a nominal monthly fee which is affordable and they have an efficient delivery network which makes them deliver on time. 2. Highly reliable: On time delivery for all the ââ¬Å"dabbasâ⬠and hardly any errors. All deliveries have ensured 100% customer satisfaction. There are cost best in time management and have been awarded six sigma rating. 3. Using Mumbaiââ¬â¢s railway network : Using the Mumbai sub urban railways for their daily transportation from homes to the offices. Thus making it a cheaper and more efficient system. 4. Structure: They have a flat hierarchical in the organisation. Just 3 levels of organisation: carriers, supervisors and committee members. This flat structureimplies a wide span of control. Every supervisor has about 4-5 carriers under him. CONCLUSION Six Sigma looks at all work as a series of processes with inherent variations, which can cause waste or inefficiency. Focusing on thoseà processes with greatest impact on business performance, as defined by leadership teams, the methodology involves statistical analysis to quantify repeated common cause variations ââ¬â which can then be reduced by the Six Sigma team. Six Sigma becomes a continuous process for quality improvement and cost reduction flowing throughout the company. Originally developed from a Japanese quality control process for manufacturing electronic semi-conductors, Six Sigma developed the capability of reducing problems or issues effecting customer expectations on key business processes. Six Sigma has provided the opportunity to drive forward important customer focused initiatives across the Cummins global organisation. As an improvement and cost reduction process, Six Sigma is equally valid for marketing and product development as well as manufacturing and c ustomer services. Six Sigma improvement projects and techniques are now the cornerstone of Cummins continued success in cost reduction and quality improvement. REFERENCES LINKS http://www.experts123.com/q/who-invented-six-sigma.html as on 11/10/2012 http://en.wikipedia.org/wiki/Six_sigma as on 11/10/2012 http://www.benchmarksixsigma.com/ on 12/10/2012 http://www.6sigma.us/six-sigma.php as on 13/10/2012 http://www.businessballs.com/sixsigma.html as on 13/10/2012 http://www.benchmarksixsigma.com/ as on 13/10/2012 BOOKS Pede, Peter.S (2002), Mc-Graw Hill, The Six Sigma Way (from 029-72) De Feo, Joseph A.; Barnard, William (2005). JURAN Instituteââ¬â¢s Six Sigma Breakthrough and Beyond ââ¬â Quality Performance Breakthrough Methods. New York, NY: McGraw-Hill Professional. ISBN 0-07-142227-7 (from p235- 245). Ramias, Alan, The Mists of Six Sigma, (2005), BP Trends (from p5-9) Eckes, George, Six Sigma for Everyone, 2003, John Wiley & Sons, Inc., Hoboken, NJ. (p 155-169)
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